MOQ is the single number that determines whether a factory is the right partner. It is not a negotiating tactic the factory invented to be difficult. It is the break-even point below which the factory loses money on the run.
The math behind MOQ is concrete. A factory's variable costs per run include: line setup (2-8 hours of labor), raw material acquisition (suppliers have their own MOQs that pass through), QC sampling (every batch requires the same baseline tests regardless of size), packaging changeover (labels, cartons, dielines), and post-run cleaning validation. Add it all up and the factory needs a minimum unit count to absorb those costs at a sane unit price.
Real numbers by category, for first runs:
- Capsules and tablets: 5,000-10,000 bottles
- Gummies: 10,000-25,000 bottles (depositing equipment is expensive to wash)
- Powders (single-serve sticks or jars): 5,000-15,000 units
- Skincare serums (15ml-30ml glass): 1,000-5,000 units
- Lotions and creams (50ml jars): 2,500-7,500 units
- Functional beverages (12oz cans/bottles): 2,500-10,000 cases of 12
- Pet treats: 5,000-15,000 bags
Reorder MOQs are typically 30-50% lower than first-run MOQs because the raw materials and packaging are already qualified.